In the aerospace and aviation industries, materials used in manufacturing must meet strict standards and specific requirements. AMS 4092 is a widely used material in the aerospace and aviation industries. The material has to undergo several tests and evaluations before being approved for use in the industry. This blog post will discuss AMS4092 in detail, including its composition, physical and mechanical properties, uses, hardness, and heat treatment.
What is AMS 4092?
AMS 4092 ( also known as Aluminium 6061) may sound complex, but it is pretty simple to understand. It is a specification developed by the Society of Automotive Engineers (SAE) to define the requirements for high-performance engine oil. Specifically, AMS4092 outlines the minimum standards a turbine engine oil must meet to be considered suitable for aircraft engines. This specification considers viscosity, volatility, and other performance-related characteristics to ensure that only the highest quality oils are used in aircraft engines. By adhering to the standards outlined in AMS4092, aircraft operators can rest assured that their machines will perform reliably and efficiently, even in the most demanding conditions.
What Form Is AMS 4092 Available at Piping Mart?
- Pipes
- Tubing
- Sheet Plates
- Pipe Fittings
- Forged Fittings
AMS 4092 Composition
AMS 4092 is an aluminium alloy with a unique magnesium, copper, and nickel composition. It is also known as Alloy 2024-T3. The high strength-to-weight ratio of AMS 4092 makes it a popular choice in the aerospace and aviation industries.
Element | Content (%) |
---|---|
Aluminium / Aluminum, Al | 97.9 |
Magnesium, Mg | 1 |
Silicon, Si | 0.60 |
Copper, Cu | 0.28 |
Chromium, Cr | 0.20 |
AMS 4092 Physical Properties
AMS 4092 has a density of 2.78 g/cm³, and its melting point is around 640°C. It has a high fatigue resistance and an excellent thermal conductivity. Its thermal expansion coefficient is 2.34 × 10^-5 m/mK, and its coefficient of thermal conductivity is 120 W/mK.
Properties | Metric | Imperial |
---|---|---|
Density | 2.7 g/cm3 | 0.0975 lb/in3 |
Melting point | 588°C | 1090°F |
AMS 4092 Mechanical Properties
AMS 4092 has several mechanical properties that make it suitable for aerospace and aviation. It has a tensile strength of around 480 MPa and a yield strength of 350 MPa. Its elongation at break is around 17%, and its modulus of elasticity is approximately 73 GPa.
Properties | Metric | Imperial |
---|---|---|
Tensile strength | 310 MPa | 45000 psi |
Yield strength | 276 MPa | 40000 psi |
Shear strength | 207 MPa | 30000 psi |
Fatigue strength | 96.5 MPa | 14000 psi |
Elastic modulus | 68.9 GPa | 10000 ksi |
Poisson’s ratio | 0.33 | 0.33 |
Elongation | 12-17% | 12-17% |
Hardness, Brinell | 95 | 95 |
AMS 4092 Equivalent
AMS 4117 | ASTM B247 | ASTM B429 | DIN 3.3211 | MIL G-18014 | QQ A-200/8 |
ASTM B209 | ASTM B307 | ASTM B483 | MIL A-12545 | MIL G-18015 | QQ A-225/8 |
ASTM B210 | ASTM B313 | ASTM B547 | MIL A-22771 | MIL P-25995 | QQ A-250/11 |
ASTM B211 | ASTM B316 | ASTM B548 | MIL F-17132A | MIL T-7081 | QQ A-367 |
ASTM B221 | ASTM B345 | ASTM B632 | MIL F-18280 | MIL W-23351 | QQ A-430 |
ASTM B234 | ASTM B361 | ASTM F467 | MIL F-39000 | MIL W-85 | QQ WW-T-700/6 |
ASTM B241 | ASTM B404 | ASTM F468 | MIL F-3922 | QQ A-200/16 | SAE J454 |
AMS 4092 Uses
AMS 4092 is used in various applications in the aerospace and aviation industries. It is used to manufacture aircraft wings, fuselages, and other structural components. It is also used to construct military equipment, such as missiles and tanks.
AMS 4092 Hardness
The hardness of AMS 4092 varies depending on the manufacturing process and the heat treatment. The standard hardness range for the material is around 120 to 140 HBW.
AMS 4092 Heat treatment
AMS 4092 pipes can be heat-treated to improve its mechanical properties further. The material can be subjected to a solution heat treatment followed by a quenching process. The solution heat treatment temperature ranges from 490 to 520°C, and the quenching process is usually done in water or oil.
Conclusion:
AMS 4092 material is a widely used aluminium alloy in the aerospace and aviation industries. Its composition, physical and mechanical properties, uses, hardness, and heat treatment make it suitable for various applications. When using AMS 4092, following the proper heat treatment and quality control procedures is essential to ensure the material meets the industry’s required standards.
A passionate metal industry expert and blogger. With over 5 years of experience in the field, Palak brings a wealth of knowledge and insight to her writing. Whether discussing the latest trends in the metal industry or sharing tips, she is dedicated to helping others succeed in the metal industry.