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How to Bend Aluminium Flat Bar – An Overview

How to Bend Aluminium Flat Bar

Aluminium flat bar is an incredibly versatile material and can be used for a wide range of applications. One of its most popular uses is in metal fabrication, where it can be bent and curved into a variety of shapes. In this article, we’ll explore the basics of bending aluminium flat bars and look at the best methods for achieving the desired results.

Types of Bending

The type of bending you need to do on your aluminium flat bar will depend on what you are trying to accomplish. Generally speaking, there are two main types of bending—cold bending and hot bending. Cold bending involves using pressure to bend the metal without heat, while hot bending involves heating the metal until it is malleable enough to be reshaped. The type you use will ultimately depend on what kind of shape you are trying to create.

Tools Needed

For a cold-bending aluminium flat bar, you will need a few basic tools, including a vise, hammer, anvil, or other hard surfaces, and some clamps. For a hot-bending aluminum flat bar, you will need a few additional items, such as a furnace or torch, protective gear (goggles, gloves, etc.), and tongs or pliers to handle the heated metal. It’s important that all these items are properly secured before beginning any work on your aluminium flat bars.

Bending Procedure

Once you have gathered all the necessary supplies, it’s time to begin working with your aluminium flat bar! If you decide to go with cold-bending first, start by securely clamping one end of the metal into your vise and then slowly apply pressure with your hammer towards the other end until it bends into shape. If hot-bending is more appropriate for your project, start by heating up one end of the metal in your furnace or torch until it becomes soft enough to bend without breaking apart. Then hold each end in tongs or pliers while gradually manipulating it into shape over an anvil or other hard surface until cool again. Be sure to use caution when handling hot metals, as they can burn the skin if touched directly!


Bending aluminium flat bar requires some skill and patience but can be mastered with practice. Whether cold-bending or hot-bending is right for your project depends on how much force needs to be applied and what kind of shape you are trying to achieve in the end result – so choose wisely! With careful application and correct safety precautions taken throughout every step, anyone can learn how to bend Aluminium Flat Bar successfully like a pro!

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