When choosing an industrial oven, there are several factors that you must consider. Since it is a large investment, focusing on details will help you make the most of your investment.
The manufacturing and coordination of industrial ovens involve different departments who will ensure that the choice of the oven will fulfill all company goals.
An industrial oven is a heated chamber that is widely used in several industries for many application purposes.
The most typical uses of these industrial ovens are for food production, automotive, pharmaceuticals, chemical processing, electronics and so much more. They are often used for both small and large volumes as conveyor lines, in industrial batches, or even as laboratory ovens.
For you to achieve maximum effectiveness, this basic guide will help you choose the right industry for your business.
Determine Your Application
Before searching for any kind of industrial oven, you need to know for what purpose it will be used. By narrowing down a few important details will help you select the right kind of industrial oven.
For instance, you require one for the laboratory, consider the location and requirement. Since labs are usually small compared to a warehouse, a small size industrial oven will do the trick and be effective enough to bring forth the right results.
Choose the Right Size
The size of your industrial oven usually depends on the production volume, the number of batches, and product size. If you purchase an industrial too small, it will result in smaller batches, more time, and of course overload of the machine. Whereas an oversized oven will end up costing you more money as it will require more energy and time.
Choosing the right size will help you reach your desired goals efficiently. Now while choosing the size of the oven, don’t forget to make sure you have enough area space, so that the machine can work properly.
Temperature requirements are one of the most important components when choosing an industrial oven. It will ensure that your industrial oven can reach the maximum and minimum temperature required for your manufacturing processes. Make sure that the industrial oven you choose can heat up to a certain level and maintain the temperature for a specific period.
Also, you can consider an oven that can cool the materials inside the oven, in addition to your prescribed methods. If you have a custom industrial oven, you can consider using these common methods to improve temperature uniformity.
Determine Airflow Pattern:
Airflow management is important for your application to produce the right heat treatment. It can block, direct and re-circulate the exhaust air in your oven. Having an airflow management system can help improve the turnaround and also enhance temperature uniformity.
It is important to note that each industrial oven works differently as manufacturers design them according to their needs. Even the materials used can affect the airflow so consider determining the right airflow pattern.
Determine the Source of Heat
The heating temperatures of industrial ovens are usually above 250° F or 670°C. There are several industrial ovens, but they mainly depend on natural gas or electric heat. Both industrial ovens and industrial furnaces create extremely high temperatures in the air or inert gas atmosphere.
These chambers are highly combustible atmospheres that are critical for your application to succeed. The high temperatures in the furnaces can help in annealing, carburizing, and tempering.
Keep in mind that electric ovens are more popular as they heat up quickly whereas furnaces heat up gradually but can reach a higher heating temperature above 1,000°F.
While determining the source of heat is an obvious choice, it helps narrow down a couple of options along with airflow and temperature control panels.
Industrial Oven Construction
When designing an industrial oven, there are several factors that you must consider. The materials used for the interior and exterior of the oven, and the insulation material for the walls, roof, and floor are vital components.
Since temperatures can rise above 1,000°F, aluminized steel can protect your machine from corrosion. Stainless steel is an excellent material that you can use for your industrial instrument.
When it comes to insulation, ceramic fiber boards or mineral wool can withstand high temperatures. Plus, they are easier to install.
The aforementioned steps will help you choose an industrial oven that works effectively with maximum production. Keep in mind that an industrial oven is expensive and requires complete attention to the minute details.
If you are still unable to find the appropriate industrial oven, you should hire an expert who is well aware of all the requirements needed to get your application ready.
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