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Laser Cutting vs Die Cutting – What’s the Difference

Laser Cutting vs Die Cutting

If you are in the process of making a product, you may have come across the terms “die cutting” and “laser cutting.” Both processes involve cutting shapes out of materials, but they differ in terms of their application and their capabilities. Let’s take a look at how these two methods compare so that you can decide which one is right for your project.

Die Cutting

Die cutting is a manufacturing process in which sheets of material are cut using a sharp blade or press. A die cutter looks like an industrial-sized cookie cutter, with the shape being cut out determined by the die used. Die cutters can be used to make intricate shapes that would be impossible to achieve with laser cutting; however, they do require more setup time than laser cutting, as it takes time to design and install the dies before production can start. Furthermore, because die cutters use physical blades or presses, there is always some degree of waste material left over after each cut is made.

Laser Cutting

Laser cutting involves directing a high-powered beam of light through the material in order to precisely cut it into whatever shape is needed. Laser cutters can be used on many different types of materials—such as wood, plastic, metal, and even fabric—and offer much more precision than traditional die-cutting methods. Laser cutters also generate less waste material than die cutters because there is no need for physical blades or presses; instead, all that is needed is the laser itself and a computer program that dictates where it should move next. This makes them ideal for projects requiring complex shapes or detailed designs, as they can be set up quickly and easily adjusted without needing to replace any parts.

Difference Between Laser Cutting and Die Cutting

  • Laser cutting is a technology that uses a laser to cut materials and is typically used for industrial manufacturing applications.
  • Die cutting is a technology that uses a die to cut or shape materials and is typically used for commercial or consumer manufacturing applications.
  • Laser cutting is generally faster and more precise than die cutting.
  • Die cutting can be used with a variety of materials, including paper, cardboard, plastic, metal, and fabric.
  • Laser cutting is typically more expensive than die cutting.
  • Die cutting can be done by hand or using a machine, while laser cutting requires the use of a machine.


Both lasers cutting and die cutting are useful tools when it comes to manufacturing products; however, they each have their own advantages and disadvantages depending on what type of project you are working on. If you need simple shapes with minimal waste material, then laser cutting may be the best option for you; however, if complex shapes are required, then die cutting may be better suited to your needs. Ultimately it comes down to deciding what method will provide you with the best results for your particular project. With careful consideration of your needs and goals for your product’s design, you should be able to make an informed decision about whether laser or die cutting will work best for your purposes!

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