As the name suggests, the diamond plate has the raised diamond like three dimensional shape. It has various names such as deck plate, checker plate, and tread plate. This plate is available in various patterns and projection heights based on the requirements in the industries. Diamond plate offers numerous benefits such as less maintenance, rugged structure, and slip free surface finish. Due to these features, these plates are widely suitable for ramps, stairs, walking surfaces, and vehicle running boards. These plates are also used to protect toolboxes, docks, columns and used for decorative purposes. Due to raised surfaces, the risk of slips and falls is prevented.
Manufacturing of Diamond Plate:
Diamond plate is created by using two basic methods called stamping and rolling. A standard process is used to make this plate. To achieve the required thickness, the material used for the production is passed through rollers. The rollers form the raised surface in the shape of a diamond on the metal surface. Diamond Plate is manufactured using common materials like stainless steel and aluminum based on the applications. For stainless steel applications, a hot rolling process is used where the metal is rolled through smooth rollers at higher temperatures. For the aluminum metal, the pattern is embossed using the stamping process. The rolling process is considered an economical and affordable process of creation.
The Metal Types used for the creation of the Diamond Plate:
Diamond plate is produced using different metals from which, Aluminium, Stainless steel, and carbon steel are most common. Aluminum is widely used to manufacture these plates due to its excellent mechanical features and corrosion resistance. Stainless steel is considered an ideal choice for developing a Diamond plate as it possesses exceptional chemical and resistivity properties. It is costly than other metals. Stainless steel diamond plate is used in different industrial sectors such as food processing, beverage industry, and applications that include harsh chemicals. Carbon Steel is considered as the most affordable metal for the development of the Diamond Plate. It is popularly used for its unique mechanical properties and cost effectiveness.
Advantages of Diamond Plate:
- Slip Free: Diamond plate has raised surface that offers the traction that makes it slip resistant. Due to this feature, it is mostly used for ladders, floors, loading blocks, steps, and ramps.
- Excellent Corrosion Resistance: Diamond plate offers exceptional resistance to corrosion based on the material used. It possesses the ability to sustain in any corrosive environment due to its unique chemical and mechanical properties.
- Easy to clean: Diamond plate is easy to handle and clean. This plate can easily withstand harsh chemicals and hostile environments. Due to this feature, this plate is a popular choice in washrooms, refrigerators, and kitchen applications.
- Attractive: Diamond plate is widely used for decorative and ornamental purposes as it possesses a very attractive finish. This plate is available in various finished as per the needs.
Applications of Diamond Plate:
Diamond Plate is available in various materials, dimensions, and specifications as per the requirements of applications. Due to the traction feature, this plate is used for the domestic and commercial purposes. This plate is reliable for use in shipping docks, walkways, platforms, running boards, and steps. Diamond plate offers excellent ductility and wears resistance that makes it suitable for loading forklifts, elevators, and heavy pallets. This plate has raised surface, which offers slip resistance even in wet conditions. Due to this advantage, this plate is suitable to use in washrooms, parking lots, kitchens, garages, and other applications that are subjected to wet conditions. The diamond plate has an appealing pattern that makes it perfect for decorative purposes in commercial and domestic fields.
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