AWS Class E410-16 Coated Electrodes is a type of welding electrode widely used in various industries. These electrodes comprise ferritic stainless steel that has exceptional resistance to heat, corrosion, and oxidation. The electrodes are mainly used for welding dissimilar metals, including stainless steel, nickel alloys and carbon steel. AWS Class E410-16 Coated Electrodes are well-known for their excellent mechanical and physical properties, making them ideal for welding applications.
What are AWS Class E410-16 Coated Electrodes?
AWS Class E410-16 Coated Electrodes are premium, high-strength structural all-position, flux-cored welding wires. These electrodes provide excellent arc characteristics with outstanding slag removal for a smooth and stable bead appearance when welding at any position. It features superior mechanical properties and flexibility compared to most other electrodes in its class due to a blend of calcium carbonate, magnesium oxide and aluminium oxide that increases fracture toughness over most other brands used today.
E410-16 Welding Electrodes Composition
AWS Class E410-16 Electrodes feature a ferritic stainless steel composition that includes around 11% to 13% chromium and around 0.15% to 0.45% carbon content. Small amounts of manganese, molybdenum and silicon are also present in these electrodes. The added molybdenum and manganese improve the strength and toughness of the welded joints.
C | Cr | Ni | Mo | Mn | Si | P | S | Cu |
0.12 | 11.0-13.5 | 0.7 | 0.75 | 1.0 | 0.90 | 0.04 | 0.03 | 0.75 |
E410-16 Coated Electrodes Physical Properties
AWS Class E410-16 welding alloy have outstanding physical properties, such as a tensile strength of 70 ksi and a yield strength of 56 ksi. These electrodes also have a melting point of approximately 2600 degrees Fahrenheit, significantly enhancing their performance in high-temperature applications.
E410-16 Welding Electrodes Mechanical Properties
AWS Class E410-16 Coated Electrodes possess exceptional mechanical properties that make them ideal for high-strength and durability applications. These electrodes have an elongation of 27% and a Charpy V-notch value of approximately 55J at -40°C.
Yield Strength | 79,000 psi |
Tensile Strength | 63,500 psi |
Elongation | 24% |
E410-16 Coated Welding Electrodes Trade Names
Class | UNS | Oxford Alloys |
E410-16 | W41010 | Alloy 410-16 |
E410-16 Welding Electrodes Parameters
Diameter | Process | Volt | Amps (flat) | Amps (V/OH) | |
in | (mm) | ||||
3/32 | (2.4) | SMAW | 24-28 | 70-85 | 65-75 |
1/8 | (3.2) | SMAW | 26-30 | 85-110 | 80-90 |
5/32 | (4.0) | SMAW | 28-32 | 110-140 | 100-120 |
3/16 | (4.8) | SMAW | 28-32 | 120-160 | 110-130 |
E410-16 Coated Electrodes Uses
AWS Class E410-16 welding wire are used in various industries for welding different alloy types, including difficult-to-weld metals. These electrodes are widely used for welding components that require high strength and excellent corrosion resistance, such as pump shafts, valves, and other high-stress components.
E410-16 Welding Electrodes Heat Treatment
AWS Class E410-16 filler wire require post-weld heat treatment or annealing to achieve maximum strength and corrosion resistance. The recommended post-heating temperature ranges from 725°C to 800°C, and the holding time should range between 1 to 2 hours.
E410-16 Coated Electrodes Corrosion Resistant
AWS Class E410-16 filler metal are highly corrosion-resistant, making them ideal for welding components that operate in harsh corrosion environments. These electrodes feature a ferritic stainless steel composition that has significant resistance to pitting, crevice corrosion, and stress corrosion.
Conclusion
In summary, AWS Class E410-16 Coated Electrodes are ideal for welding dissimilar metals and components that require high strength, durability and excellent corrosion resistance. These electrodes are widely used in various industries, including petrochemical, automotive, and oil and gas. The outstanding physical and mechanical properties make AWS Class E410-16 Coated Electrodes a preferred choice amongst fabricators and welders.
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