AWS Class EB6 SAW & Flux is a welding wire of nickel-iron alloy, typically used for welding dissimilar metals. This welding wire is designed to provide high strength and flexibility, making it ideal for heavy-duty welding applications. This blog post will explore the composition, physical and mechanical properties, uses, heat treatment, and corrosion resistance of AWS Class EB6 SAW & Flux.
What is AWS Class EB6 SAW & Flux?
AWS Class EB6 SAW & Flux electrodes are flux-cored arc welding (FCAW) electrodes with superior strength and flexibility. These wires produce excellent welds even for difficult-to-weld metals, such as cast iron alloys, stainless steels, and other high alloy materials. When used with self-shielding or gas-shielded FCAW processes, they can produce excellent bead appearance on vertical down and overhead welding positions. The produced beads have high shear and tensile strengths while providing maximum joint integrity. Even under fluctuating conditions, they offer superior mechanical properties while ensuring consistent weld quality at a low cost per pound of weld metal deposited. With their unique characteristics, Class EB6 SAW & Flux electrodes enable efficient production in structural steel fabrication and repair industries.
EB6 SAW & Flux Coated Wire Composition
AWS Class EB6 SAW & Flux welding wire contains nickel and iron as primary elements. It also contains small amounts of carbon, manganese, silicon, and phosphorus. The nickel content offers excellent corrosion resistance, while the iron provides strength and toughness. The welding wire’s composition makes it ideal for welding dissimilar metals, including stainless steel, carbon steel, copper alloys, and nickel alloys.
| C | Mn | Si | P | S | Ni | Mo |
| 0.09 | 0.51 | 0.39 | 0.007 | 0.005 | 0.05 | 0.56 |
| V | Ti | Al | Cu | O | N | Cr |
| 0.01 | 0.006 | 0.012 | 0.13 | 0.008 | 0.009 | 5.1 |
EB6 SAW & Flux Welding Wire Physical Properties
AWS Class EB6 SAW & Flux welding alloy has a specific gravity of 8.0, making it heavier than most welding wires. It has a melting point of about 1435°C and a density of about 8.0 g/cm³. This non-magnetic welding wire can withstand high temperatures without degrading its properties.
EB6 SAW & Flux Coated Wire Mechanical Properties
AWS Class EB6 SAW & Flux has excellent mechanical properties. It has a tensile strength of around 760 MPa and a yield strength of around 600 MPa. It also has good flexibility and toughness, perfect for welding heavy-duty applications.
| TENSILE STRENGTH | YIELD STRENGTH | ELONGATION IN 2” |
| 85,650 PSI | 73,100 PSI | 20% |
EB6 SAW & Flux Welding Wire Trade Names
| Class | UNS | Oxford Alloys |
| EB6 | S50280 | Alloy EB6 |
EB6 SAW & Flux Welding Wire Parameters
| PROCESS | DIA. OF WIRE | AMPERAGE | VOLTAGE | GAS/FLUX |
|
|
1/16” | 50-120 | 7-13 | Ar |
| GTAW (TIG) | 3/32” | 120-200 | 10-16 | Ar |
|
|
1/8” | 150-220 | 12-18 | Ar |
|
GMAW (MIG) SHORT ARC |
.035” .045” 1/16” |
90-160 120-200 – |
14-20 16-20 – |
CO2 CO2 or 75 Ar/25 CO2 CO2 or 75 Ar/25 CO2 |
|
GMAW (MIG) SPRAY TRANSFER |
.035” .045” 1/16” |
180-230 |
25-28 25-30 26-36 |
98 Ar/2 O2 75 Ar/25 CO2 75 Ar/25 CO2 |
|
SUBMERGED ARC |
3/32” | 250-400 | 28-32 | Marathon 543 |
| 1/8” | 400-600 | 30-34 | Marathon 543 |
EB6 SAW & Flux Welding Wire Uses
AWS Class EB6 SAW & Flux filler wire is used for welding dissimilar and similar metals in various industries, including aerospace, petrochemical, and power generation. It is used to weld thick sections, including pressure vessels and piping applications, where high strength and corrosion resistance are required.
EB6 SAW & Flux Coated Wire Heat treatment
AWS Class EB6 SAW & Flux filler metal requires post-weld heat treatment to enhance its mechanical properties. The heat treatment is typically done at temperatures between 600°C and 700°C for about 2-4 hours. This process helps to relieve residual stresses and improve the weld’s toughness.
EB6 SAW & Flux Welding Wire Corrosion Resistance
AWS Class EB6 SAW & Flux offers excellent corrosion resistance. Its high nickel content makes it highly corrosion-resistant in acidic and alkaline environments. It is also resistant to stress corrosion cracking, making it perfect for applications where exposure to harsh environments is prevalent.
Conclusion
In conclusion, AWS Class EB6 SAW & Flux is a high-strength welding wire with excellent mechanical properties and corrosion resistance. It is commonly used in welding dissimilar and similar metals in various heavy-duty applications, including pressure vessels and piping systems. Understanding its composition, physical and mechanical properties, uses, heat treatment and corrosion resistance is vital to achieving optimal performance in welding applications. So, the next time you embark on a welding project, consider using AWS Class EB6 SAW & Flux for optimal results.
Hey, I’m Krutik, a casual blogger expert in the metal industry. I am passionate about providing valuable information to my readers. With a background in engineering and construction, I like playing Cricket & watching Netflix shows in my free time. Thank you for visiting my blog, and I hope you find my information helpful!
