{"id":27612,"date":"2023-02-09T13:00:57","date_gmt":"2023-02-09T07:30:57","guid":{"rendered":"https:\/\/blog.thepipingmart.com\/?p=27612"},"modified":"2023-07-14T14:49:59","modified_gmt":"2023-07-14T09:19:59","slug":"monel-alloy-502uns-n05502-properties-uses-and-composition","status":"publish","type":"post","link":"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/","title":{"rendered":"502 Monel Alloy (UNS N05502) &#8211; Properties, Uses and Composition"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_39 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" area-label=\"ez-toc-toggle-icon-1\"><label for=\"item-662e162dc921f\" aria-label=\"Table of Content\"><span style=\"display: flex;align-items: center;width: 35px;height: 30px;justify-content: center;direction:ltr;\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/label><input type=\"checkbox\" id=\"item-662e162dc921f\"><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#502-monel-composition\" title=\"502 Monel Composition\">502 Monel Composition<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#502-monel-mechanical-properties\" title=\"502 Monel Mechanical Properties\">502 Monel Mechanical Properties<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#monel-502-physical-properties\" title=\"Monel 502 Physical Properties\">Monel 502 Physical Properties<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#502-monel-thermal-properties\" title=\"502 Monel Thermal Properties\">502 Monel Thermal Properties<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#502-monel-equivalent\" title=\"502 Monel Equivalent\">502 Monel Equivalent<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#monel-502-uses\" title=\"Monel 502 Uses\u00a0\">Monel 502 Uses\u00a0<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#corrosion-resistance\" title=\"Corrosion Resistance\">Corrosion Resistance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#heat-resistance\" title=\"Heat Resistance\">Heat Resistance<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#heat-treatment\" title=\"Heat Treatment\">Heat Treatment<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#machining-requirements\" title=\"Machining Requirements\">Machining Requirements<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#welding-techniques\" title=\"Welding Techniques\">Welding Techniques<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#conclusion\" title=\"Conclusion\">Conclusion<\/a><\/li><\/ul><\/nav><\/div>\n\n<p>UNS N05502 is a nickel-copper alloy that combines corrosion resistance with strength. It can be used in various applications, such as in marine environments, chemical plants, and heat exchangers. In this blog post, we will look at the composition of Monel 502, its chemical and mechanical properties, its physical properties, uses, corrosion resistance, heat resistance, heat treatment processes, machining requirements, and welding techniques.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"502-monel-composition\"><\/span>502 Monel Composition<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>UNS N05502 is composed of 50% nickel and 47% copper with other trace elements, including manganese (2%), iron (0.5%), silicon (0.3%) and carbon (0.1%). This combination of metals creates an alloy that is highly resistant to corrosion when exposed to saltwater or other harsh chemicals. Additionally, the alloy maintains strength even at high temperatures due to its high ratio of nickel.<\/p>\n<div class=\"table-responsive\">\n<table>\n<tbody>\n<tr>\n<th>Element<\/th>\n<th>Content (%)<\/th>\n<\/tr>\n<tr>\n<td>Nickel , Ni<\/td>\n<td>63-70<\/td>\n<\/tr>\n<tr>\n<td>Aluminum, Al<\/td>\n<td>2.5-3.5<\/td>\n<\/tr>\n<tr>\n<td>Iron, Fe<\/td>\n<td>2 max<\/td>\n<\/tr>\n<tr>\n<td>Manganese, Mn<\/td>\n<td>1.5 max<\/td>\n<\/tr>\n<tr>\n<td>Titanium, Ti<\/td>\n<td>0.5 max<\/td>\n<\/tr>\n<tr>\n<td>Silicon, Si<\/td>\n<td>0.5 max<\/td>\n<\/tr>\n<tr>\n<td>Carbon, C<\/td>\n<td>0.1 max<\/td>\n<\/tr>\n<tr>\n<td>Sulfur, S<\/td>\n<td>0.01 max<\/td>\n<\/tr>\n<tr>\n<td>Copper, Cu<\/td>\n<td>Remainder<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"502-monel-mechanical-properties\"><\/span>502 Monel Mechanical Properties<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>UNS N05502 has excellent chemical and mechanical properties for a variety of applications due to its composition of nickel and copper. The alloy has an ultimate tensile strength of 35 ksi (241 MPa) as well as great corrosion resistance in both acidic and alkaline environments. Additionally, it has good ductility and weldability, which makes it suitable for many different types of operations.<\/p>\n<div class=\"table-responsive\">\n<table>\n<tbody>\n<tr>\n<th>Properties<\/th>\n<th>Metric<\/th>\n<th>Imperial<\/th>\n<\/tr>\n<tr>\n<td>Tensile strength<\/td>\n<td>1158 MPa<\/td>\n<td>167954 psi<\/td>\n<\/tr>\n<tr>\n<td>Yield strength<\/td>\n<td>1034 MPa<\/td>\n<td>149969 psi<\/td>\n<\/tr>\n<tr>\n<td>Elastic modulus<\/td>\n<td>190-210 GPa<\/td>\n<td>27557-30458 ksi<\/td>\n<\/tr>\n<tr>\n<td>Poisson&#8217;s ratio<\/td>\n<td>0.27-0.30<\/td>\n<td>0.27-0.30<\/td>\n<\/tr>\n<tr>\n<td>Elongation<\/td>\n<td>15%<\/td>\n<td>15%<\/td>\n<\/tr>\n<tr>\n<td>Reduction of area<\/td>\n<td>53%<\/td>\n<td>53%<\/td>\n<\/tr>\n<tr>\n<td>Hardness<\/td>\n<td>335<\/td>\n<td>335<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"monel-502-physical-properties\"><\/span>Monel 502 Physical Properties<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The physical properties of Monel 502 are determined by its composition as well as other factors such as temperature or pressure. The most notable physical property is its density which is 8.8 g\/cm3 at room temperature making it heavier than most other alloys but still relatively light compared to steel or cast iron alloys. Its electrical conductivity is also very low at about 1\/4th that of pure copper thanks to the presence of nickel in the alloy, which helps insulate it from electricity better than pure copper would be able to do alone.<\/p>\n<div class=\"table-responsive\">\n<table>\n<tbody>\n<tr>\n<th>Properties<\/th>\n<th>Metric<\/th>\n<th>Imperial<\/th>\n<\/tr>\n<tr>\n<td>Density<\/td>\n<td>7.7-8.03 g\/cm\u00b3<\/td>\n<td>0.278-0.290 lb\/in\u00b3<\/td>\n<\/tr>\n<tr>\n<td>Melting point<\/td>\n<td>1330\u00b0C<\/td>\n<td>2425\u00b0F<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"502-monel-thermal-properties\"><\/span>502 Monel Thermal Properties<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<div class=\"table-responsive\">\n<table>\n<tbody>\n<tr>\n<th>Properties<\/th>\n<th>Metric<\/th>\n<th>Imperial<\/th>\n<\/tr>\n<tr>\n<td>Thermal conductivity<\/td>\n<td>42.7 W\/mK<\/td>\n<td>296 BTU in\/hr.ft\u00b2.\u00b0F<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2><span class=\"ez-toc-section\" id=\"502-monel-equivalent\"><\/span>502 Monel Equivalent<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<ul>\n<li>AMS 4677<\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"monel-502-uses\"><\/span>Monel 502 Uses<span style=\"font-size: 16px;\">\u00a0<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>UNS N05502 is popular because it offers many different uses that make it a desirable material for engineers looking for a specific application from their materials choice. It can be used in applications such as marine engineering due to its excellent corrosion resistance when exposed to saltwater or other harsh chemicals found in this environment; it can also be used in pressure vessels due to its ability to maintain strength even at high temperatures; and finally it can be used in heat exchangers where its thermal conductivity helps transfer heat efficiently while maintaining structural integrity over time with no deterioration even under extreme conditions like those found inside a boiler or furnace chamber that are regularly exposed to high temperatures over long periods of time without any signs of failure or wear on the material itself.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"corrosion-resistance\"><\/span>Corrosion Resistance<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>One key feature that makes Monel 502 so desirable for many applications is its excellent corrosion resistance when exposed to saltwater or other harsh chemicals found in marine environments or industrial applications like chemical plants .<\/p>\n<h2><span class=\"ez-toc-section\" id=\"heat-resistance\"><\/span>Heat Resistance<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The alloy also has great heat resistance due to nickel, which helps maintain strength even at extremely high temperatures, making it ideal for use inside boilers or furnaces where temperatures regularly exceed 3000\u00b0F (1649\u00b0C).<\/p>\n<h2><span class=\"ez-toc-section\" id=\"heat-treatment\"><\/span>Heat Treatment<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>502 Monel does not require any specialized heat treatment processes before use however, if desired, annealing may be done after machining operations have been completed on parts made out of this alloy .<\/p>\n<h2><span class=\"ez-toc-section\" id=\"machining-requirements\"><\/span>Machining Requirements<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Machining operations should typically involve using cutting tools with higher hardness ratings, such as cobalt-based tools, rather than standard HSS tools if possible, since they will last longer before needing replacement during production runs. When creating threads on parts made out of this material, thread inserts should always be used rather than cutting threads directly into the part itself since doing so can cause permanent damage resulting from excessive friction between tooling used during production runs.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"welding-techniques\"><\/span>Welding Techniques<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Special precautions must always be taken when welding parts made out of metal alloys like Alloy 502 since these alloys are incompatible with traditional welding techniques. Specialized filler materials should always be used when welding parts made out of this type and certain pre-heating processes depending on the joint being welded together. For instance, butt joints require pre-heat up to 400\u00b0F while lap joints only need 300\u00b0F pre-heat before welding begins. Additionally, special attention must be paid to shield gas selection since incorrect shielding gas can lead to porosity issues during welds, causing oxygen contamination within weld puddles resulting poor quality welds overall.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"conclusion\"><\/span>Conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Monel 502 is an incredibly useful yet versatile nickel-copper alloy that provides exceptional mechanical strengths and superior corrosion protection, making it ideal for many industry applications ranging from marine engineering pressure vessels, heat exchangers, automotive components, and food processing industries. By understanding the composition chemistry behind this particular type of metal, engineers can select the best option for their current project needs, knowing that their material choice is reliable, durable, long-lasting, and lasting service without degradation failure over time.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>UNS N05502 is a nickel-copper alloy that combines corrosion resistance with strength. It can be used in various applications, such as in marine environments, chemical plants, and heat exchangers. In this blog post, we will look at the composition of Monel 502, its chemical and mechanical properties, its physical properties, uses, corrosion resistance, heat resistance, [&hellip;]<\/p>\n","protected":false},"author":7,"featured_media":27614,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[218],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.12 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>502 Monel Alloy (UNS N05502) - Properties, Uses and Composition<\/title>\n<meta name=\"description\" content=\"Get an in-depth look at the properties and composition of Monel 502 alloy. 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This nickel-copper alloy is used in a variety of industries because of its unique properties.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/\" \/>\n<meta property=\"og:site_name\" content=\"ThePipingMart Blog\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/pipingmart\/\" \/>\n<meta property=\"article:published_time\" content=\"2023-02-09T07:30:57+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-07-14T09:19:59+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/blog.thepipingmart.com\/wp-content\/uploads\/2023\/02\/Image-107.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1000\" \/>\n\t<meta property=\"og:image:height\" content=\"562\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Bhavesh Yadav\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@piping_mart\" \/>\n<meta name=\"twitter:site\" content=\"@piping_mart\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Bhavesh Yadav\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/\"},\"author\":{\"name\":\"Bhavesh Yadav\",\"@id\":\"https:\/\/blog.thepipingmart.com\/#\/schema\/person\/94564c9a37b90e5657a0722869780e76\"},\"headline\":\"502 Monel Alloy (UNS N05502) &#8211; Properties, Uses and Composition\",\"datePublished\":\"2023-02-09T07:30:57+00:00\",\"dateModified\":\"2023-07-14T09:19:59+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/\"},\"wordCount\":878,\"publisher\":{\"@id\":\"https:\/\/blog.thepipingmart.com\/#organization\"},\"articleSection\":[\"Grades\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/\",\"url\":\"https:\/\/blog.thepipingmart.com\/grades\/monel-alloy-502uns-n05502-properties-uses-and-composition\/\",\"name\":\"502 Monel Alloy (UNS N05502) - Properties, Uses and Composition\",\"isPartOf\":{\"@id\":\"https:\/\/blog.thepipingmart.com\/#website\"},\"datePublished\":\"2023-02-09T07:30:57+00:00\",\"dateModified\":\"2023-07-14T09:19:59+00:00\",\"description\":\"Get an in-depth look at the properties and composition of Monel 502 alloy. 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